Hi flip,
Thanks for the advise.
The senior tech has concluded otherwise, and attributed it to some sensor problem which wasn't like anything he saw on the 7D before, as he noticed something we hadn't seen as we focused on the misfocusing issue: the grain of pics looked very funny to him and he hadn't seen this kinda grain before, he remarked that some of my 100% cropped pic looked like smudgy poster colour painting to him.
He told me to get ready to have the unit replaced, and have sought permission to send my pics to HQ for analysis, as they dunno what to make of it....
See this 100% cropped of the cheetah: ISO 1600, 1/1600 sec, f5.6, EV -1/3
THe original pic:
These are all unadulterated RAW files.
In other pictures, it noted that although everything is on the same focusing plane, the shirt of my son is tack sharp, but the little facial detail is totally lost and looked smudgy, as if there's noise ninja applied to the face but no the rest of the pics.
Flash pics looked fine for full facial portrait, although he also noted the lost of facial detail in pics which is taken at a further distance, and to him, it doesn't look normal.
I told him I'm fine with being a guinea pig and try to see if software tweaking will rectify the problem, and at worst, I'll go for a replacement unit.