Another Nikon user having issues with the 18-200 VR.
Damn, seems that more and more people having issues. :thumbsd:
I think my analysis of the failure cause cannot be so far off. It has to do with, 1) the way the FPC is dressed, 2) the glue which holds the flex down, 3) the clearance between the FPC and the focusing lever as it traverses over the FPC.
The way the FPC emerges from the slot would tend to lift it upwards. Don't forget that inside the slot, the FPC is a free end which has to accomodate the movement of the VR group as the lens zooms.
With the focusing lever sliding over the FPC each time the focusing distance is nearer than 1m and the very tiny clearance it has over the edge of the FPC (I think less than 0.5mm), all it takes is a slight lifting of the FPC at the edges before the focusing lever would crash into the side of the FPC when the subject is closer than 1m.
Of course the best way to mitigate this problem would be to redress the FPC on a side where there is less mechanical movement.
Another way which involves less redesign, would be to chamfer/taper the under sides of the focusing lever so that it would not present a hard crash onto the side of the FPC even if it does lift, the tapering would allow the focusing lever to comfortably slide over the edge of the FPC and pushing it downwards again. Looking at the thickness of the focusing lever, that could buy at least 1mm more of clearance over the FPC which I think would be good enough for it not to damage the FPC. In such a case, the FPC would probably fail due to the number of actuations which is more reasonable rather than prematurely due to the focusing lever crashing into it.
As far as I know NSC is all out to support the 18-200 users facing this problem. Mine happened to be an early unit. If Nikon did see my thread last year and the engineers are sensible enough, they might have modified the shape of the focusing lever when they introduced the VR II but NSC could not confirm if this has been done since they have not stripped the VR II yet. Nikon HK's reply to them has been that nothing much has changed inside the lens, but it could also be that it's implemented as a running change during the MiT run of the first version (I do hope this is the case).
Since my unit is a loan unit, I don't think it is right that I open it up to check. I trust that they might probably have to do this at their side if people are still concerned. As far as they are concerned now, the problem is still pretty much contained as there aren't many reports yet and their statistics still doesn't show anything..
For that matter, Jonathan does read this forum so he knows the issues we are facing.